Emulsification principle of batch homogenizing emulsifier
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Emulsification Principle of Batch Homogeneous Emulsifier
Product Introduction:
Emulsification Principle of Batch Homogeneous Emulsifier is used in applications where traditional stirring cannot meet requirements, such as the production of emulsions and suspensions. Effects that traditional stirring cannot achieve even after several hours can be accomplished by batch dispersers within minutes. Its effectiveness is based on the rotor-stator principle. The circumferential speed of the rotor provides the necessary shear force for reducing droplets and solid particles.
Working Principle:
High-shear dispersing emulsifier, high-shear homogeneous emulsifier, batch high-shear emulsifying disperser
High-shear dispersion emulsification is a process of efficiently, quickly, and uniformly introducing one or more phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid). Under normal circumstances, each phase is immiscible. When external energy is input, the two materials recombine into a homogeneous phase. Due to the high tangential speed generated by the high-speed rotation of the rotor and the strong kinetic energy brought by high-frequency mechanical effects, the material is subjected to comprehensive effects such as strong mechanical and hydraulic shear, centrifugal extrusion, liquid layer friction, impact tearing, and turbulence in the narrow gap between the stator and rotor, forming a suspension (solid/liquid), emulsion (liquid/liquid), and foam (gas/liquid). Thus, under the combined action of corresponding mature processes and appropriate additives, the immiscible solid, liquid, and gas phases are uniformly and finely dispersed and emulsified instantly. After high-frequency cycles, stable high-quality products are finally obtained.
For decades, the DISPERSING series products have been synonymous with high quality and reliability, and can be applied to almost all emulsification, suspension, and dissolution processes. The structures of different working heads (rotor + stator) can meet different mixing, dispersing, and emulsification requirements. There are multiple sealing methods, which can be installed at different positions of the container and can work under conditions of 16 bar and 160°C.
Product Parameters:
The EC series provides two flange installations: KT (atmospheric pressure type) and KD (pressure-resistant type). It is suitable for atmospheric pressure, closed, vacuum, and pressure working conditions.
· Bearing support, modular combination, no pollution to materials, it is an ideal choice for chemical, food, and cosmetics industries with high cleanliness requirements.
· Reasonable design, easy to clean and disassemble, meets GMP hygiene requirements.
· Sealing options available: skeleton seal, mechanical seal.
· Fully realizes high-quality dispersion, emulsification, homogenization, dissolution, and reaction, making your production work smoothly.
Recommended Order of Feeding
When using a high-shear mixing emulsifier, the recommended material supply process is as follows:
1. Add all components with the minimum viscosity to the container and start mixing.
2. Add the remaining liquid or soluble components.
3. Add solids that require vigorous mechanical stirring or solids that require a certain period of chemical reaction.
· Main optional working head types:
Model | Size | Processing Capacity | Motor Power | Standard Speed @60Hz | Linear Speed @60Hz |
Liter (L) | kW @50Hz | rpm | m/s | ||
EC 80 | 80 | 150 | 2.2 | 3600 | 12 |
EC 115 | 115 | 500 | 3 | 3600 | 17 |
EC 150 | 150 | 1,700 | 5.5 | 3600 | 24 |
EC 220 | 220 | 2,500 | 7.5 | 1800 | 17 |
EC 280 | 280 | 3,500 | 18.5 | 1800 | 22 |
EC 300 | 300 | 4,000 | 22 | 1800 | 24 |
EC 330 | 330 | 5,000 | 30 | 1000 | 27 |
1. The upper limit batch processing capacity in the table is measured with water as the medium;
2. The batch processing capacity depends on the viscosity and solid content of the material. If you encounter difficulties in model selection, please call Yuedi Company for consultation;
3. For special requirements such as high temperature, flammable and explosive, and corrosion, please confirm in text before customization to avoid danger and loss;
4. The data in this table may not be consistent due to technical improvements and customization, and the actual product shall prevail.
| Industry Category | Chemicals/Mixing Equipment/Emulsifying Machines |
|---|---|
| Product Category | |
| Brand: | 约迪/YULDOR |
| Spec: | EC 80 |
| Stock: | 10 |
| Manufacturer: | 上海 |
| Origin: | 113112 |
